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TN200302E
- Ethernet Hardware Modifications
Peter Maggs and Vaughan Wesson, February 2003.
Introduction
Guria V5.11A introduced
software support for the Kelunji Ethernet hardware. This introduction highlighted
a couple of minor modifications required to the Kelunji hardware. Overall, to
connect a Kelunji to an Ethernet port, the following four things must be checked.
- An appropriate cable
is required from the Kelunji Ethernet port to an RJ-45 connector
- Modification of the DK1
PCB. This is changing a 39pF capacitor for a 39nF capacitor
- Modification of the DC2
PCB and check that the correct Ethernet transformers are installed
- Check that you have Guria
K5.11A or later installed
Ethernet Cable
It is expected that users
will usually want to use the twisted pair Ethernet cabling rather than the older
coaxial cabling. Cables may be made in two configurations, these are referred
to as "normal" and "crossover". A normal cable is used to
connect a Kelunji to a socket in an office or an Ethernet hub. However, if wishing
to connect directly from a Kelunji to a PC then a crossover cable is required.
Normal Cable
| MP14-15S Connector
Pin |
Signal Name |
RJ-45 Connector
Pin |
| J |
Kelunji Rx+ |
1 |
| K |
Kelunji Rx- |
2 |
| L |
Kelunji Tx+ |
3 |
| M |
Kelunji Tx- |
6 |
Crossover Cable
| MP14-15S Connector
Pin |
Signal Name |
PC RJ-45 Connector
Pin |
| J |
Kelunji Rx+ |
3 |
| K |
Kelunji Rx- |
6 |
| L |
Kelunji Tx+ |
1 |
| M |
Kelunji Tx- |
2 |
DK1 Modification
Remove the DK1 circuit board
from the chassis. The modification required is to swap a 39pF capacitor for
a 39nF capacitor for the Ethernet transceivers (MC68160) phase lock loop circuit.
The location is shown in the diagram.
DC2 Modification
To work on the DC2 circuit
board, all other PCBs (DDx, DK1/DI1 and DPx) must be removed from the black
metal chassis. Then remove the black metal chassis by undoing the four mounting
bolts and disengaging it from the plastic locating stand-offs. Disconnect the
ground cable connecting the DC2 to the case. Undo the jam nuts holding each
connector to the case. Remove the DC2 circuit board from the case, taking care
not to lose the rubber seal rings.
This
diagram shows the location of the following modification.
- On the connector side
of the PCB there is a trace connecting U18 pin 2 and U18 pin 7 to a via which
is connected to GND. Cut this trace in two places to disconnect U18 pin 2
from U18 pin 7 and from GND.
- Connect a 100nF capacitor
from U18 pin 2 to the via (GND). Also connect a 100nF capacitor from U18 pin
7 to the via (GND).
- Check that U18 has a
FL1066 or PE68812 part number installed. Some boards have been found to have
U18 and U17 swapped. (U18 should be much larger than U17)
- Reassemble the DC2 and
case taking care with the rubber sealing rings, and tightening the connector
jam nuts evenly. Reinstall the black metal chassis and all circuit boards.
System Check
After performing these modifications
and installing the latest Guria software, the following steps can be performed
to check the basic functionality of the Ethernet interface.
- Find an Ethernet hub
in your office that you can use that has an LED for each port. Power up the
hub
- Connect the Ethernet
cable to the Kelunji and the Ethernet hub
- Power up the Kelunji
and go in to the "Settings:Serial:Network interfaces" menu
- Leave the FTP and Web
server disabled
- Set Interface enabled
to Yes, Open mode to 0, and Port number to 0
- At the bottom of the
menu, press <Return> to save values
- The second line of the
display should then be a Network Interface status line. It should be displaying
"I/f #1, pt=Enet closed"
- After 10 or 20 seconds
this should change to "I/f #1, pt=Enet enabled". At this time, the
LED on the Ethernet hub should come on indicating a valid link
For more detailed testing,
see TN200302B that discusses
Internet based telemetry.
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